Chemicals and environmental impacts in flame retardants
Flame retardants often consist of chemicals that affect both health and the environment. Some substances, such as bromine and boron, have been used for a long time but raise concerns due to their properties and dispersion in nature.
Research and industry are therefore working to develop more sustainable alternatives that reduce risks without compromising fire protection. It's a balancing act, for sure.
Bromine and its health risks
Brominated flame retardants are used in plastics, textiles and electronics to reduce the risk of fire. These substances are fat-soluble and persistent, which means they can be stored in living organisms and spread in the ecosystem.
Studies have shown that some brominated compounds can affect the hormonal system and disrupt reproduction in animals. They can also be transported long distances in the atmosphere and be found in areas far from the place of use.
In Sweden, several brominated flame retardants are banned or restricted under chemicals legislation. Despite this, there are older products that still contain these substances.
This makes waste management an important environmental issue. One wonders how long we will keep them in the cycle.
| Property |
Environmental impact |
Regulation |
| Fat soluble |
Bioaccumulates in organisms |
Restricted in the EU |
| Persistent |
Spread globally |
Banned for certain substances |
| Endocrine disruptor |
Affects animals and humans |
Monitoring via environmental programs |
Boron and environmental aspects
Boron is used in some inorganic flame retardants, often in the form of boron salts. These substances can reduce flammability but are not entirely without environmental impact.
High levels of boron can be toxic to plants and affect soil microorganisms. Unlike bromine, boron compounds do not biodegrade but can be dispersed by water.
Therefore, careful handling is required during production and use. Authorities classify some boron compounds as toxic for reproduction, which has led to stricter rules in the EU chemicals regulation (REACH).
Industry is therefore trying to replace boron-based solutions with phosphorus- or nitrogen-based flame retardants that have lower environmental risks. It is not always easy, but it is the way forward.
Developing environmentally friendly flame retardants
Research is trying to develop flame retardants that are actually both effective and biodegradable. One example is phytic acid combined with metal ions, which provides good fire protection in materials such as cotton and wood.
These new formulations are often based on natural substances from plants or minerals. They do not emit toxic gases in case of fire and have a lower environmental footprint throughout their life cycle.
Collaboration between universities, public authorities and industry has led to several Brandforsk projects testing new chemicals. The aim is to find alternatives to brominated and boron-based substances - without compromising fire protection.
Materials and applications for flame retardants
Flame retardants are used in a variety of materials to reduce the risk of ignition and slow down the progress of a fire. The method and choice of substance are determined by the properties of the material, environmental requirements and safety standards.
Flame retardants in plastics and textiles
Plastics are everywhere: electronics, vehicles, building materials. To meet fire safety requirements, brominated, phosphorus-based or mineral flame retardants are often added.
These substances can react chemically in the material or form a protective layer that insulates against heat. Textiles use both built-in flame retardant fibers and surface treatments.
Materials such as aramid and modacrylic have natural flame retardant properties. They keep their protection even after washing and wear, which is suitable for workwear and public environments.
For better durability, halogen-free alternatives are now being developed that reduce environmental impact. The combination of the right polymer and flame retardant determines the performance of the final product.
| Type of material |
Common flame retardant |
Typical use |
| Polyamide (PA66) |
Phosphorus based |
Electronics, automotive parts |
| Polyester (PA66) |
Halogen-free additive |
Textiles, furniture |
| Cotton |
Impregnation |
Theater curtains, uniform garments |
Use of filters in flame retardant systems
Filters in flame protection systems act as safety components, preventing flames and hot gases from spreading. A flame arrestor filter lets gas through but stops the flame front itself, which can prevent explosions in ventilation or process equipment.
They are widely used in the chemical industry, gas plants and laboratories. The design is based on metal mesh or porous materials that cool the gas flow and reduce the temperature below the ignition level.
Proper sizing and regular maintenance are required for the protection to work. A clogged filter can reduce airflow and impair protection.
Therefore, flame arrestor filters are often combined with monitoring systems that record pressure drops and temperature changes.
Flame arrestors for industrial applications
Industrial environments require high levels of fire safety. Flame retardants are used in composites, cables, foams and coatings to protect both equipment and personnel.
Materials treated with flame retardants slow down the spread of fire. This allows more time for evacuation or to shut down processes.
In the construction and transportation sectors, flame retardant plastics are used to meet standards such as UL 94 and EN 45545. These determine how quickly a material can ignite and how much smoke is produced.
Research is moving towards environmentally friendly solutions with bio-based additives and less toxic reaction mechanisms.