Choosing the Right Class for Different Professions
The choice of EN ISO 20471 class depends on the risks in the environment and vehicle speeds. Different jobs have different needs – there is no one-size-fits-all solution.
Assessment of Workplace Risks
The employer must assess the applicable risk level. Vehicle speed is often decisive – over 60 km/h almost always means class 3.
Class 1 is suitable where there is low speed and little traffic. Typically in enclosed environments with only pedestrians or slow vehicles.
Class 2 is for ports, railways, construction sites, and parking areas with moderate traffic.
Class 3 is needed where traffic is fast and risks are high – highways, major roads, places with heavy machinery.
Working close to active traffic? Then a higher class is required.
Recommendations for Warehouse Workers and Logistics
Warehouse workers mostly work in controlled environments with slow-moving forklifts. Class 1 is often sufficient for indoor warehouses.
Outdoor terminals and loading docks require more. Class 2 is recommended where freight vehicles and forklifts move at moderate speeds.
Hi-vis garments can be combined to achieve a higher class. A class 1 vest plus class 1 pants gives a total of class 2.
Logistics personnel at ramps and transshipment should have at least class 2, especially if they work near external vehicles that are not accustomed to the area.
For smaller individuals, it may be worth choosing a higher class, as less area is visible.
Frequently Asked Questions
The EN ISO 20471 standard sets clear requirements for fluorescent and reflective materials and specifies when each class should be used. Certified clothing must be checked regularly to maintain protection.
What are the main safety requirements for each class in the EN ISO 20471 standard?
Class 1 requires at least 0.14 m² of fluorescent material and 0.10 m² of reflective material. This provides basic visibility in low-risk environments.
Class 2 has higher requirements: at least 0.5 m² of fluorescent area and 0.13 m² of reflective material. It is suitable for traffic environments up to 60 km/h.
Class 3 is the highest level with 0.8 m² of fluorescent material and 0.2 m² of reflective material. It is needed for high-speed areas over 60 km/h and dark work environments.
How do the areas and placement of reflective materials differ between classes 1, 2, and 3 in EN ISO 20471?
Class 1 clothing has quite limited reflective bands. They are often placed horizontally around the waist or sometimes vertically over the shoulders.
The material does not need to wrap around the entire body. It feels quite basic, to be honest.
Class 2 requires that the reflective bands go around both the torso and extremities. They must form closed loops around the body to provide 360-degree visibility.
Class 3 is a step up, with the most extensive reflective pattern. Here, the bands should be present around arms, torso, and legs.
The reflective material covers larger areas. It is designed to be visible, no matter where someone is coming from.
What work environments are suitable for class 1 clothing compared to class 2 and 3 according to EN ISO 20471?
Class 1 is used in low-risk environments such as warehouses and industrial premises. Areas where traffic is low or almost non-existent.
It suits people who mostly stand still or work in controlled environments. It is hardly for those working by the road.
Class 2 is for places with more movement, such as construction sites and traffic environments where vehicles travel at moderate speeds. Road and railway workers typically use this class, especially during the day.
Class 3 is for the really tough environments. Highways, airports, and night work require this level.
People working close to high-speed traffic, such as traffic controllers and emergency services, really need this protection.
Can you upgrade a vest from class 1 to class 3 by adding more reflective material?
Retrofitting reflective material on already certified garments is actually not allowed according to EN ISO 20471. It violates the certification and can affect safety.
However, you can combine two certified garments to achieve a higher class. For example, a class 2 jacket together with certified pants can together meet class 3.
Both garments must, of course, be properly labeled and certified according to the standard. Otherwise, it does not count.
What are the minimum measurements of visible materials in EN ISO 20471 for classes 1, 2, and 3?
Class 1 requires at least 0.14 m² of fluorescent background material and 0.10 m² of retroreflective material. This is just on the edge for approved visibility in simpler environments.
Class 2 requires at least 0.5 m² of fluorescent material and 0.13 m² of reflective material. These larger areas are significantly more visible than class 1.
Class 3 has the highest requirements: 0.8 m² of fluorescent area and 0.2 m² of reflective material. That is a lot of material, but it is needed in the most hazardous work environments.
How often should workwear certified according to EN ISO 20471 classes 1, 2, and 3 be checked and replaced?
A quick visual check every day before work starts is actually quite important. It is about spotting damage to the reflectors or those brightly colored areas.
Be sure to check the seams, looking for stains or wear that could make the clothing less visible. It’s easy to miss small things if you’re in a hurry in the morning.
Once a week, it may be wise to take a more thorough look at the garment as a whole. Especially the reflective material and the strength of the color—those details that really make a difference when it comes to visibility.
If the reflectors start to come off, the color has faded significantly, or if holes or tears have appeared, then it’s time to replace the garment immediately. Sure, if you wash the clothes regularly, they often last longer, but when safety starts to falter, it really doesn’t matter how they look on the outside.