Materials and features of high-visibility clothing
High visibility clothing combines visible colors and reflective surfaces to increase safety where visibility is poor.
It should balance visibility, comfort and durability without unduly disrupting freedom of movement or the environment.
Fluorescent and reflective materials
Fluorescent materials improve visibility during daylight, dawn and dusk.
It works by absorbing UV light and converting it into visible light, making the garment stand out more against the background.
Common colors are yellow, orange and red - they provide strong contrast.
Reflective material is best in the dark when hit by light, for example from a car.
It often consists of small glass beads or prisms that reflect light back towards the light source.
The combination of fluorescent and reflective surfaces provides protection in different light conditions.
According to EN ISO 20471, the visibility class (1-3) is determined by how much fluorescent and reflective material the garment has.
Class 3 requires the largest surfaces for maximum visibility, while class 1 is for simpler environments.
Design for optimal visibility
It's not just the material that counts - the placement of color and reflectors is also important.
Reflective tape is usually placed around the torso, arms and legs to highlight body movements.
This makes it easier for drivers and machine operators to quickly see where people are.
The fit also affects visibility.
Garments that are too loose or pleated can hide reflections when moving.
Therefore, ergonomic cuts and adjustable details are often used to make reflectors visible from multiple directions.
Manufacturers adapt the design to the working environment - rainproof materials for outdoor use or breathable fabrics if it's hot.
Functional pockets, zippers and reinforced seams are usually integrated without reducing visibility.
Sustainability and environmental aspects
The production of high-visibility clothing has an impact on the environment through dyeing, textile production and chemicals.
Many manufacturers are now turning to recycled polyester fibers and water-based dyes to reduce emissions and save resources.
Durability is also an environmental issue.
The more durable garments are, the less often they need to be replaced - reducing waste.
Fabrics are tested to withstand many washes without losing fluorescence or reflectivity.
Certifications such as OEKO-TEX Standard 100 and ISO 14001 show that production follows environmental standards.
It makes sense to combine safety standards with environmental concerns so that the clothing protects both the user and the environment.
Practical advice on use and maintenance
Safety clothing only protects if it is used and cared for properly.
Materials, washing and things like prints or embroidery affect both visibility and longevity.
The right size and fit also play a major role in comfort and safety.
Washing instructions and care
Warning clothing should be washed according to the manufacturer's washing instructions to keep the fluorescent colors and reflectors bright.
Excessive temperatures or strong detergents can ruin the reflective properties.
Use mild detergents without bleach or fabric softeners - fabric softeners can leave a film on the reflector and reduce its effectiveness.
Wash garments separately from dark clothes to avoid discoloration.
After washing, dry according to the label, preferably air dry.
Tumble drying on high heat can damage the reflectors.
If you work in a dirty environment, you should wash your garments often, as dirt reduces visibility.
After each wash, check that the reflectors are still in place and not cracked or dulled.
If visibility is reduced, replace the garment even if it is otherwise intact - safety must come first.
Impact of printing and embroidery
Printing and embroidery can actually affect the visibility and certification of the high-visibility garment. Placing logos or text over reflective surfaces reduces the reflective surface, and the garment may no longer meet the requirements for its high-visibility class.
It is important to place prints and embroidery on surfaces that do not interfere with the fluorescent or reflective parts. Most manufacturers usually have recommended zones for marking, so it's worth looking at them.
When heat transfer printing, use a low temperature and keep the pressing short, otherwise you risk damaging the material. Embroidery needs to be sewn carefully so that waterproof properties are not compromised.
A quick way to check the impact of the marking is to compare the garment before and after under bright light. Do the reflections look uneven or has the color dulled? If so, it's probably best not to use the garment in a hazardous environment.
Sizing and fit
The right size and fit are crucial to ensure that high-visibility clothing works as intended. A garment that is too big can get caught in machinery, while a garment that is too small limits freedom of movement and reflective surfaces can disappear from view.
Consider underwear and any layers when choosing your size. Many manufacturers have sizing charts to help, although sometimes it feels like a lottery anyway.
The garment should fit snugly but not be too tight. The reflective strips should lie in even lines around your body, even when you are moving.
If you use a harness or vest on top, check that the visibility works with the rest of the equipment. It might be a good idea to have a colleague check visibility at different distances and in different light.
If the reflectors are covered or not visible from all directions, it is probably worth trying a different size or model.