Materials and construction
A well-designed high-visibility jacket combines weather protection, ventilation and durability to perform in demanding working environments. Material choices and manufacturing methods affect both safety and durability.
This is particularly important when working outdoors in varying climates.
Waterproofing and taped seams
Waterproofing is crucial when the jacket is used in rain or moisture. Most high visibility jackets are made of polyester with a PU or PVC coating that prevents water from penetrating.
For higher protection, membranes are used that combine water resistance with some breathability. Taped seams are an important detail.
They prevent water from leaking in through pinholes in the seams. Fully taped seams provide the best protection for prolonged exposure to rain.
Partially taped seams are sufficient for lighter work. Simple tests, such as water pressure measurement in millimeters (e.g. 10 000 mm), are used to indicate the level of waterproofness.
Jackets with higher values can withstand heavier rain and are suitable for construction and road work.
Breathability and comfort
Breathability affects how well moisture and heat are transported away from the body. Materials such as softshell and laminated membranes allow water vapor to pass outwards without letting rain in.
This reduces the risk of the user getting cold or damp during the working day. For added comfort, mesh lining, underarm vents and adjustable cuffs are used.
These features allow the jacket to adapt to the weather and activity level. A good fit also contributes to comfort.
Women's varsity jackets often have a narrower waist and shorter sleeves. Men's models offer more room across the shoulders and chest.
The combination of the right material and ergonomic design makes a big difference during long shifts.
Wear resistance and durability
Safety jackets are subject to abrasion, dirt and mechanical impact. That's why Oxford polyester, Cordura or other reinforced fabrics are often used on exposed areas like elbows and shoulders.
These materials resist tearing and extend the life of the garment. Double or triple stitching further increases durability.
Reflective tapes are sewn on with durable thread to maintain visibility even after repeated washing. To maintain functionality, the jacket should be washed according to the manufacturer's instructions.
Usually inside out at 60°C without fabric softener. Proper care preserves both the reflective effect and the protective properties of the material.
Different types of high visibility jackets
High visibility jackets come in several designs that differ in material, insulation and application. They are designed to provide high visibility and protection in different working environments.
From cold winter conditions to milder weather and indoor use, there is a model for almost every situation.
Lined high visibility jackets
A lined high visibility jacket provides warmth and a little extra comfort on chilly working days. It usually has an inner lining of quilt, fleece or synthetic material that insulates you from the cold but still allows you to move easily.
Many models combine wind and waterproof outer fabrics with some breathability. This allows you to stay dry without getting too hot.
Reflective details around the sleeves, chest and back increase visibility in low light. That's something you really appreciate when the fall darkness falls early.
They are often used in construction, transportation and road work where you often stand still in the cold. Multiple pockets, adjustable cuffs and a detachable hood make the jackets flexible - and honestly, who doesn't like lots of pockets?
| Feature |
Advantage |
| Lining |
Keeps you warm at low temperatures |
| Reflective details |
Improves visibility |
| Water-repellent material |
Protects against rain and snow |
Winter high visibility jacket
A winter high visibility jacket is made for harsh cold and inclement weather conditions. There is often a thicker insulating layer and sealed seams to keep out wind and moisture.
Durable materials such as polyester and PU coating are common on the outside. The inside is often lined with thermal material or fleece to retain heat.
Winter jackets in warning colors - usually fluorescent yellow or orange with reflective tape - usually pass EN ISO 20471 classification for high visibility. They are a must for working outdoors during dark and cold months.
Softshell and fleece variants
Softshell and fleece warning jackets are lighter in weight and better suited to heavy movement or milder weather. Softshell offers both stretch and some weather resistance, which is quite nice when you are active.
Fleece variants are soft and warm without feeling heavy. They are often used as a mid-layer under shell jackets, or as outerwear when it's dry outside.
Many models have zippers, ventilation panels and reflective details that make them flexible and safe. These jackets are popular in logistics, service and industry where freedom of movement is preferred over thick insulation.